From time to time, new discoveries change the way we approach various aspects of industry and technology. Recently, the discovery of a new metal has us doing exactly that.
Is Finite Element Analysis on your radar for projects you plan to develop during 2019? If not, it should be.
What It Is Finite Element Analysis
Finite Element Analysis (FEA) is an engineering technique used to obtain “approximate solutions of boundary value problems.” By running the specs of your prototype through FEA software, technicians are able to determine strengths, weaknesses, and potential refinements.
Though carbon steel and stainless steel are two major contenders that benefit from hydroforming, they are not alone. Applications for aluminum hydroforming are on the rise. Today we will highlight three products significantly improved with hydroformed aluminum parts.
Over the course of many years, there have been numerous misconceptions about deep draw metal stamping and how the deep draw process works. For those who are unfamiliar with the deep draw metal stamping process, this is a manufacturing process that remains in competition with others in order to create a product that has a few similarities or one that is completely the same. However, the deep draw metal stamping process has a few major differences that separate it from the other methods and processes.
According to recent reports, the metal stamping market is poised to continue expanding throughout the next decade. Experts are predicting a stable rise of 4.92% over the next few years, with the trend continuing in the years to follow.
That’s good news, and not just for those of us here in the United States.
From 2018 to 2026, the industry will continue its global expansion.
When you are thinking about the multiple options that are available for working with any type of metal, many companies in the industry have chosen to use a process known as hydroforming. The manufacturing process was developed in the late 1940s and the early 1950s, and it continues to be an ideal option for adding shapes to a variety of ductile metals.
For many years, it has been understood that metal stamping or pressing is an effective and economical method for manufacturing parts that are quite complex. Although there may be a higher price to pay in the beginning to manufacture tooling, deep draw hydroforming can be a quicker and cheaper alternative to other processes, including fabrication. Deep draw hydroforming goes beyond what other methods can do in order to produce parts that are deeper and/or longer.
The hydroforming process has been used for quite some time in the manufacturing industry. The hydroforming process involves the use of stainless steel, aluminum, and other ductile metals. These ductile metals are eventually transformed into complex shapes through the use of pressure and fluid.
The process of using pressure and fluid over one sheet of metal results in a variety of benefits. Some of the great benefits of hydroforming include the following:
Since 2003, American Hydroformers has set high standards in the hydroforming industry and has continued to work hard to stay at the top of the manufacturing industry. American Hydroformers continue to invest in the equipment and technologies that we know our customers will appreciate. One of our goals is to provide high-quality products at a price our customers they can afford, and this is one of the reasons why we offer more than one way of forming materials.
Deep draw hydroforming is constantly in competition with other types of hydroforming processes that are able to create the same products or similar products. However, deep draw hydroforming has multiple differences that set it apart from the other processes.
We understand the choices are not always easy to make, but there are many hydrofroming professionals and experts are available to provide information for anyone who has been thinking about the deep draw hydroforming method. With so much information being shared, there is always a chance that false information will be shared.