December 23, 2014 in Blog, Hydroforming Industry

Deep Draw Hydroforming Aids in Medical Device Manufacturing

Deep Draw Hydroforming
Deep Draw Hydroforming

It has long been established that deep draw hydroforming is a technology that has staying power. The process in which deep draw hydorforming follows makes it a powerful solution for a variety of manufacturing industries, helping to set a future path for how many things are made.

It was recently reported recently that deep draw hydoforming is now fostering the production of medical devices. Stating that the process was “ideal” for production of this type.

From the article:

An innate ability to foster rapid prototyping, inexpensive product development, and low-volume, high-mix production makes sheet hydroforming ideal for medical device manufacturing.

Additionally, according to the report, deep draw hydroforming brings several unique advantages to the production of medical device fabrication, no matter the material in which it is made (aluminum or steel).

– Tooling advantages. Parts can be manufactured quicker and with less lead time. Meaning that, along side various structural benefits, parts require less manufacturing time after the prototype design is established.

– Improved, stronger parts. Because the tooling process allows devices to be made of materials that work together mutually and beneficially, parts can be produced out of materials that better suit the needs of the user.

– A wider range of part designs. Parts that would normally require multiple, complex angles (and even negative angles) are formed easily.

– Skilled labor not required. Because of the artisan-ship and skill that once went into sheet hydroforming, it was as much an art as a trade. But as the article points out:

Modern systems allow for precise control over both the diaphragm pressure and, on deep draw models, punch position… This infinite control… along with the ability to save proven recipes for future access, leads to rapid new part development and greater part consistency due to the repeatable nature of the process.

– Forming simulations hit benchmark. Forming simulation suites make the process more simple and user-friendly on the front end. Like looking at a recipe and adding ingredients.

Sheet and deep draw hydroforming assist in adding an advantage to a broad spectrum of industries, and we’re proud to be on the cutting edge of the future alongside it. For more information on how we can help you, please contact us any time.

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