Posts Tagged Cafe Standard

How American Hydroformers Can Serve You

How American Hydroformers Can Serve You

Who We Are

American Hydroformers is a high pressure hydroforming company that began in 2003. Based in the heart of America, Ft. Wayne, Indiana, American Hydroformers specializes in the hydroform tube forming process. We conduct, oversee, and perform the tube forming process in all of its various stages from the beginning to the end. Resulting in a superior product unrivaled by others in the field.

We also provide metal fabricating solutions that utilize the most advanced techniques available today. Including hydraulic press work, laser cutting, deep draw hydroforming, sheet hydroforming, metal stamping, among many others.

Industries We Serve

Appliances: The handles for appliances that we fabricate are stronger and more ergonomic. They are often featured on new ovens and refrigerators because of their sleek, polished appearance, and can be molded into many different designs.

Automotive: The automobile industry benefits greatly from our hydroformed products because they are lighter, stronger, and stiffer than traditionally-designed parts.

Diesel Exhaust: Because of recent EPA regulations on how exhaust systems produce emissions, the trucking industry sought out hydroformed products because of their ability to be made smaller and stronger, while still meeting regulations.

Plumbing: Plumbing hydroformed products are catching on very quickly. This is because hydroformed plumbing products are more versatile than traditional fixtures, and are a designer’s dream.


The hydroforming equipment that we use is state-of-the art and modern. We are able to provide precision craftsmanship through our laser and plasma-cutting machines, and our stamping/hydraulic presses can fabricate all parts and pieces economically and with ease.

For more on our equipment, click here.

For more on hydroforming, you can watch our video detailing the process. For more information on how we can help you, please contact us if you have any questions or would like to request a quote.

CAFE Standards to Increase Fuel Savings

CAFE Standards to Increase Fuel Savings

CAFE standard is not a recipe for an espresso macchiato – even if that is your favorite drink. It is, however, the industry standard for keeping your espresso macchiato affordable by producing lighter vehicles that increase the average fuel economy. Better fuel economy = less expense on transport = affordable espresso macchiato…ya dig?

Corporate Average Fuel Economy (aka, CAFE) is a government regulated and enforced standard for all cars and light trucks sold in the United States. Vehicles that do not match their “footprint” to the CAFE standard are penalized with higher taxes, and the owners of those vehicles are penalized at the pump. The average fuel economy in the 1970’s when the CAFE standard was first enacted was slightly less than 19 mpg (!) while today, most mid-sized passenger cars are expected to meet a minimum fuel economy of 35.2 mpg or better. (1)

But the CAFE standard is not just looking at miles per gallon, it was also enacted to encourage continual improvement in fuel economy and vehicle efficiency. CAFE is monitored by multiple government agencies and overseen by the U.S. Congress.

“U.S. Congress specifies that CAFE standards must be set at the “maximum feasible level” given consideration for:

  1. technological feasibility;
  2. economic practicality;
  3. effect of other standards on fuel economy;
  4. need of the nation to conserve energy.” (2)

That is where American Hydroformers and the CAFE standard go hand in hand. It is our mission at American Hydroformers to continually improve our manufacturing processes utilizing tube hydroforming that produces lighter parts for lighter vehicles. Our revolutionary hydroforming process is the most viable solution for the future of parts manufacturing, making lighter parts for lighter cars, ultimately setting higher industry standards for fuel economy.

Contact us to see what American Hydroforming can do for your manufacturing today!

(1) Corporate Average Fuel Economy, Wikipedia, July 22, 2014.

(2) ibid

CAFE standards 2014: How Hydroforming Can Help

CAFE standards 2014: How Hydroforming Can Help

Corporate Average Fuel Economy (CAFE) standards were first enacted in by Congress in 1975, following the Arab Oil Embargo, as a way to improve the average fuel economy of the cars and light trucks — including trucks, vans, and sport utility vehicles — that are sold in the United States. In recent years, the Obama Administration, through the Department of Transportation and the Environmental Protection Agency, has focused heavily on the CAFE standards, this time in order to decrease the U.S. reliance on foreign oil sources as well as to cut pollution.

The CAFE Standards 2014 state that a manufacturer’s annual fleet of vehicle production must meet the defined miles per gallon standard, which is increasing incrementally from year to year. According to the Center for Climate and Energy Solutions, the standard is 35.2 mpg for passenger cars, 26.2 mpg for light trucks, and 31.4 mpg for combined cars and trucks. If the manufacturer fails to meet the standard as figured from the average mileage of the various vehicles they offer in the U.S., they will pay a penalty. The penalty is currently set at $5.50 USD per 0.1 mpg under the standard, multiplied by the manufacturer’s total production for the U.S. domestic market. A Gas Guzzler Tax is also assessed on individual passenger car models that get less than 22.5 miles per gallon. New standards are also being formu lated this year for medium- to heavy-duty trucks.

The weight of a vehicle certainly impacts its fuel efficiency, and that’s where tube hydroformers fit into the solution for increasing the miles per gallon on cars and trucks. High performance and race cars have relied on long tubular frame construction for quite some time because it is stronger and lighter than traditional stamped and welded assemblies. Now that knowledge is being applied to passenger vehicles and light trucks in order to effect improvements and meet the standards.

For more information about the CAFE standards 2014 and future years, or about our services for the automotive industry, contact us.