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5 Benefits of Hydroformed Components

5 Benefits of Hydroformed Components

In the middle of the US, located in what is universally known as the “breadbasket” of America, sits the heart of hydroforming in the Midwest. The sometimes seldom-known but vastly innovative production, which benefits almost every industry big and small, technically termed as “hydroforming,” sits atop ingenuity. Bringing with it vast benefits for just about any industry that chooses to use its simple, yet effective design principles.

Here are 5 benefits of hydroformed components :

1. Simple but strong products. Hydroformed components are designed strong, and built to last a long time. It’s just how they are produced. Hydroformed products often beat out similarly designed products made to perform in the same manner.

2. Increased ductile and tensile strength. Compared to regular products of the same design, hydroformed products exhibit an increased ability to be drawn out (ductile), and used in restrictive, tense environments (tensile). This has to do with the selection of metals used for design, thanks to years of consistent research.

3. Cost-effective savings. Because of the design concept, shaping ductile metals into lightweight components brings with it an incredible savings. Add to that low material costs, and the savings is passed back on.

4. A variety of production methods. With hydroforming, there’s something for everybody in terms of design technique. From tube hydroforming to deep draw hydroforming to metal stamping, any type of component is open to design.

5. Efficient production technique. Unlike traditional means of production, hydroforming offers several time-saving measures, like quick changeover times, reduction in tooling, quicker operations, and less need for manual operators. Meaning components are made faster, and with less wait time.

All in all, hydroforming in the Midwest beats out many other production and design techniques in the same category. For lightweight precision, with consistent guaranteed quality, hydroforming offers numerous benefits over traditional methods of production.

For more information on hydroforming, techniques, designs and innovations, please don’t hesitate to contact us. We can walk you through the process to find out how we can help you with your every need.

The Benefits Of Hydroforming

The Benefits Of Hydroforming

The process of hydroforming has been kicked around the manufacturing industry for quite some time. The process involves forming ductile metals such as stainless steel, aluminum, brass, and low allow steel into complex shapes by the use of fluid and pressure.

The application of evenly distributed pressure over the single sheet of metal or through a tube results in components with a number of benefits over their traditionally manufactured counterparts. Some benefits of hydroforming include:

Superior Surface Quality

Because the sheet of metal being pressed never comes into contact with actual tooling equipment, the chances of structural and surface damage are drastically reduced.

Lightweight Items

Components manufactured via hydroforming exhibit superior strength to weight ratio. In addition, complex shapes can be created with all of their walls at a more uniform thickness than what could previously be achieved.

Versatility of Materials

This process allows for the use of any ductile metals to be hydroformed. Regardless of if it’s sheets of copper, brass, aluminum, titan, or steel, optimum deformation levels can always be reached. The thickness of the sheets to be formed can range anywhere from 0.05mm to 6mm. Hydroforming is also superior at forming thin sheets over other traditional forming methods.

Manufacturing Savings

Because the hydroforming process does not require the use of guide way systems or hold-down device, the process saves quite a sum of money. Combine this with the fact that hydroforming generates very little waste from the process and the fact that tooling costs are cut in half due to only needing the negative molding tool. The result is a manufacturing process which drastically cuts back on manufacturing time and production costs. Additionally, complex shapes can often be created using one machine, which negates the necessity for more machinery to be running.

It’s for these reasons that it’s no wonder the benefits of hydroforming components are growing in popularity in the automotive industry; specifically for racing vehicles. They are also commonly seen being used for machinery parts, and in the aerospace industry. If you would like to learn more about hydroforming, we welcome you to visit our website. Additionally, if you would like to ask us a question directly feel free to contact us.