Whether you’ll soon be needing hydroforming services, are looking to leverage the benefits of pre-production Finite Element Analysis (FEA) for your product prototype, or are just shopping around because you’re not satisfied with your current hydroforming provider, there are three good reasons to consider American Hydroformers to meet your needs.
Since 1975, CAFE standards have been in effect for the automotive industry. Since that time, these standards have been updated several times, culminating in changes announced in 2014, which are now in effect across the board.
Though the wheels of progress do tend to turn slowly, we’re now seeing the culmination of many years’ of hard work.
Deep draw hydroforming is in competition with a variety of other manufacturing processes that are used to create things we use on a daily basis. However, there are several differences when it comes to deep draw hydroforming that sets this process apart from the other manufacturing processes. Deciding the right choice can certainly be confusing, and you will likely hear different opinions and advice as you are considering the right method for your needs. Unfortunately, some of those opinions and advice will be based on myths and misconceptions.
Most people seem to think that faster is better.
Americans enjoy fast food, instant messaging, and even (believe it or not) new quick-cooking slow cookers. While not everything is better faster, we recognize that manufacturers could potentially save money if they were able to collapse the amount of time spent in the pre-production phase.
Most private citizens are unaware that current CAFE standards exist, let alone what they mean and how they impact our society. That doesn’t mean that the average person remains unaffected by them, though.
Before we get to specifics, however, let’s consider what CAFE standards actually are and what they’re intended to accomplish.
Overview of Tube Hydroforming
Tube hydroforming is one of two groups within the broader category of hydroforming itself, along with sheet hydroforming. It is a relatively new manufacturing process, but it has led to very impressive results. The process involves expanding metal tubes into a different form through the use of a pair of die halves. The die halves support the raw tube. The cross-sectional tube structure is altered as a result of the internal pressure involved.
Friction stir welding is an innovative and unique method of joining metals by using frictional heat combined with a controlled forging pressure, producing full penetrated welded joints with high integrity that are defect free. Friction stir welding is most efficient on cylindrical components, flat plates as well as on parts of uneven thickness.
Metal has been used for centuries to create numerous products in a variety of markets. Since the 1800s, many of those metal forming operations eventually grew into the operations that we use today. With so many developments being made during the metal forming operations, a degree of separation needed to be made.
If you need a lightweight metal part with a depth larger than the radius, deep draw hydroforming is the way to go. This versatile process makes lightweight, durable parts that are deeper and more accurate than traditionally stamped parts.
To create a part with deep draw hydroforming, metal sheets are drawn into a die and shaped by a punch. Unlike with a stamp, these pieces can be redrawn to reshape it as much as it needs to be. Hydroforming has been around since 1899, but the process really took off when it was adopted by the automotive industry in the early 1900s. Since then, manufacturers continue to use deep draw hydroforming to make high-quality products. Here are some of the advantages of this process.
Want to Build Your Own Droid? Advances in Aluminum Hydroforming Make It Possible.
No one would deny the sheer popularity of the Star Wars franchise. Talking about the cultural impact of the Star Wars franchise is like talking about the effects of the sun on the planet. It’s that big and encompassing…sometimes life changing (B2C).
The enduring popularity of these movies has led to unparalleled merchandising opportunities: mugs, hats, t-shirts, and even full costumes. There are some people, however, for whom plastic replicas and cheap knock-offs are not enough.
They want the real deal.