Posts Tagged bicycle manufacturing

Bicycles Benefiting from Tubular Hydroforming

Bicycles Benefiting from Tubular Hydroforming

Tubular hydroforming has left an indelible mark upon every industry in which it contacts. It runs the gambit of industries like it revolutionizes products: quick and with assured growth.

So while car manufacturers and appliance makers alike have benefited from both high pressure and low pressure tube hydroforming, perhaps the one that has seen much of the growth mentioned before is the biking industry, where lightweight bicycle frames rule the trail, and have changed the industry.

Here are 3 examples of modern bicycles that use tubular hydroforming frames.

1. Marin Indian Fire Trail

Beginning with one of the newest and best, the Marin Indian Fire Trail is a superb example of an off-road trail bike that has benefited from tube hydroforming. Described as a “workhorse privateer” by the manufacturer, the Marin Indian features outstanding qualities and a hardened frame engineered through tube hydroforming.

2. Vitus Escarpe 290

This new version which harkens back to older models can only be described as one thing: versatile. Using the most up-to-date 650b wheel size and a tube hydroformed frame and fork, the Vitus Escarpe feels chunky to the rider, a feature that helps when encountering particularly rough road situations.

3. Canyon Grand Canyon AL 29 5.9

The name of this bike alone should inspire one to feel encouraged to get out on the trail. But if that isn’t enough, consider its features. Light-weight hydroformed frame? Check. Hydroformed top and down tubes? Check. Modern and all-trail rated 650b tires? Check. The Canyon Grand seems to have it all, and with a sticker price that fits nicely into the equation, it could be on many cyclists lists.

We don’t just specialize in tube hydroforming, we also specialize in hydraulic press work, laser cutting, and metal stamping. For more information on how we can help you, please contact us with your questions or concerns.

Improving Bicycles with Tube Hydroforming

Improving Bicycles with Tube Hydroforming

What is tube hydroforming? It is a metal shaping method that is replacing stamping and pressing because of its quality products and cost-effectiveness. Tube hydroforming is used to create countless products: automotive exhaust components, sink faucets, hand rails, rifle scopes, sporting goods, and bicycle frame components. More bicycles than cars are sold in the USA every year. Last year, approximately 19 million bikes were purchased. When looking for a bike, people pay close attention to the weight and stability of the bike’s frame, because all these factors make the difference between a heavy, awkward bike and one that is light and easy to maneuver.

The tube hydroforming process offers the best features of an aluminum bicycle frame. Often when a manufacturer makes a bike frame, they press or stamp the components for the frame, but the problem is that this creates weak points that the eye cannot see. Tube hydroforming, however, creates a sturdy frame, because the hydraulic fluid is pumped into the frame at high pressure, creating evenly molded aluminum without any weak spots. The process produces interesting shapes and a thickness in the material, leaving a stronger and lighter tube to be used in the frame system.

Not only are manufacturers improving bicycles with tube hydroforming, but it also saves the manufacturers money, thus reducing bike costs for consumers. The manufacturer saves a lot of funds on tools that would have been needed for stamping and pressing techniques. Hydroforming is also done at room temperature, and the die used to cast material can be used over again, saving a lot of money on energy and material costs.

Hydroforming is a reliable and trusted process. Consumers have started specifically looking for hydro-formed bicycle frames because of the frames’ sturdiness, light weight, and pleasing appearance.

For more information about tube hydroforming, our services, and experience, please contact us.