First developed in the late 1940s and early 1950s, tube hydroforming is the process by which pressurized fluid, either hydraulic fluid or water, is used to expand and shape metal tubes into the contours of a die. Since there are no welded seams, tubular hydroforming can be used to fabricate structural parts that are lighter, more rigid, and stronger than stamped sheet metal.
While it may still be seen as one of the newer methods in the industry, especially when compared to the conventional or traditional stamping processes, tube hydroforming continues to have a large impact in the automotive industry and a host of other industries. Why is tube hydroforming having such a great impact in these industries? Why is tube hydroforming a popular choice over the older techniques?
Most individuals are trying to cut costs and save money. One way is to purchase a fuel-efficient car. But most of those cars are compact cars and on the road with larger vehicles, safety can be a concern. Of most concern is getting hit and the car collapsing or trapping an individual inside the vehicle. Automobile manufacturers are always looking for ways to improve the safety of all vehicles and at the same time not make vehicles heavier.
The hydroforming process has been used for quite some time in the manufacturing industry. The hydroforming process involves the use of stainless steel, aluminum, and other ductile metals. These ductile metals are eventually transformed into complex shapes through the use of pressure and fluid.
The process of using pressure and fluid over one sheet of metal results in a variety of benefits. Some of the great benefits of hydroforming include the following:
Deep draw hydroforming is constantly in competition with other types of hydroforming processes that are able to create the same products or similar products. However, deep draw hydroforming has multiple differences that set it apart from the other processes.
We understand the choices are not always easy to make, but there are many hydrofroming professionals and experts are available to provide information for anyone who has been thinking about the deep draw hydroforming method. With so much information being shared, there is always a chance that false information will be shared.
Have you been looking for a cost-effective way to form your ductile metals into parts that are not only structurally firm but have strong parts? One of the best methods you can use in this industry is known as hydroforming. Hydroforming is a unique kind of die forming that uses a high amount of hydraulic fluid to turn the ductile metals into the shape you need.
When the right circumstances present themselves, hydroforming can be a cost-effective and reliable resource in your manufacturing process. Tube hydroforming will generally produce structural components that will be more reliable and stronger than they would be if you used one of the conventional methods.
Metal hydroforming is not anything new, but it does offer an appropriate alternative that some manufacturers may not be considering. If your organization or company does not currently own any hydroforming equipment or operate any hydroforming equipment, how do you make the decision on whether hydroforming can be the appropriate method for your upcoming sheet metal project?
Hydroforming is a fabrication method that is regularly used in the transportation and automotive industries. Hydroforming is used so often because it allows even the most complex shapes to be created without the need to weld parts. Many automakers have relied on a traditional stamping method and a traditional welding method to fabricate components.
One of the most popular and most unconventional metal forming processes is tube hydroforming. Tube hydroforming is generally used to create various tubular components. When this process is used, tubes are shaped into different forms using internal pressure to force the blank tube to fit into the shape of the given die cavity.
