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Monthly archive for March 2015

American Hydroformers, Inc. to be Featured on the Science Channel/Discovery Channel’s “How It’s Made” Television Program.

American Hydroformers, Inc. to be Featured on the Science Channel/Discovery Channel’s “How It’s Made” Television Program.

SUMMARY:

American Hydroformers is proud to announce that the company will be featured on a segment of the Science Channel/Discovery Channel’s popular “How It’s Made” television program. This detailed behind the scenes look at tube hydroforming chassis parts will be airing on the Science Channel in the US on Thursday, May 14th 2015 at 9:00pm (Eastern Time Zone).

 

Fort Wayne, IN–March 20, 2015-American Hydroformers, a leader in the tube hydroforming process, announced that the company and its hydroforming facilities will be featured on an upcoming episode of the Discovery Channels documentary television series “How It’s Made.” The segment will provide a compelling and comprehensive behind the scenes look at the tube hydroforming process. Viewers will be given the opportunity to see the hydroforming process for themselves as well as learn more information about the industry in general. The show will offer a step by step demonstration of the tube hydroforming process as well as an explanation of its uses and current industry examples. This informative segment will air on the Science Channel in the US on Thursday, May 14th 2015 at 9:00pm (Eastern Time Zone).

The Discovery Channels “How It’s Made” is a documentary television program that presents behind the scene perspective from factories and manufacturing facilities from around the world. The program demonstrates how raw materials and supplies are transformed into everyday objects. Shows range from typical household items to more complex manufacturing processes.

About American Hydroformers

Founded in 2003, American Hydroformers specializes in the tube hydroforming manufacturing process. Production capabilities include numerous metal forming techniques such as hydroforming, hydraulic press work, metal stamping, and tube forming. In addition to hydroformed components, American Hydroformers offers complete assembly level fabrication of automotive structures, robotic welding, and both industrial laser and plasma cutting.

To learn more about American Hydroformers products and services, visit their website at https://americanhydroformers.com/

5 Benefits of Hydroformed Components

5 Benefits of Hydroformed Components

In the middle of the US, located in what is universally known as the “breadbasket” of America, sits the heart of hydroforming in the Midwest. The sometimes seldom-known but vastly innovative production, which benefits almost every industry big and small, technically termed as “hydroforming,” sits atop ingenuity. Bringing with it vast benefits for just about any industry that chooses to use its simple, yet effective design principles.

Here are 5 benefits of hydroformed components :

1. Simple but strong products. Hydroformed components are designed strong, and built to last a long time. It’s just how they are produced. Hydroformed products often beat out similarly designed products made to perform in the same manner.

2. Increased ductile and tensile strength. Compared to regular products of the same design, hydroformed products exhibit an increased ability to be drawn out (ductile), and used in restrictive, tense environments (tensile). This has to do with the selection of metals used for design, thanks to years of consistent research.

3. Cost-effective savings. Because of the design concept, shaping ductile metals into lightweight components brings with it an incredible savings. Add to that low material costs, and the savings is passed back on.

4. A variety of production methods. With hydroforming, there’s something for everybody in terms of design technique. From tube hydroforming to deep draw hydroforming to metal stamping, any type of component is open to design.

5. Efficient production technique. Unlike traditional means of production, hydroforming offers several time-saving measures, like quick changeover times, reduction in tooling, quicker operations, and less need for manual operators. Meaning components are made faster, and with less wait time.

All in all, hydroforming in the Midwest beats out many other production and design techniques in the same category. For lightweight precision, with consistent guaranteed quality, hydroforming offers numerous benefits over traditional methods of production.

For more information on hydroforming, techniques, designs and innovations, please don’t hesitate to contact us. We can walk you through the process to find out how we can help you with your every need.

How a New Tube Hydroformed Instrument Impacts the World of Optics and Photonics

How a New Tube Hydroformed Instrument Impacts the World of Optics and Photonics

Automotive and aerospace engineers (among others) have used tube hydroforming as a means to supplement inferior design techniques, by decreasing weight and increasing tensile and ductile strength, two things that had been sorely lacking in those industries for many years.

Tube hydroforming contributes to industries all around the globe, and lends an idle, albeit able hand in sculpting and shaping how those global communities think, brand, and progress into the future.

Recently, a new advancement in design was announced from an industry that has had little use for hydroforming up until the last few years: optics and photonics.

A newly designed, tube hydroformed instrument is helping to find sensitive measurements, and the scientists who use them.

From an article on optics and photonics on how the instrument works:

The instrument measure objects with apertures that range from 20 to 200mm or more, and consists of a laser diode, a conical mirror, and a miniature CCD or CMOS camera.

In the progressive world of aerospace design and mechanical engineering, seeing the truly smallest of smalls makes a huge impact on a nanoscale. Nanoscientists have for a long time been viewing that in which we are not able to see, and use powerful microscopes to do so.

For those in the aerospace industry, however, measuring the inner diameter of holes to establish the gauge of the bore by using two or three measured points is time-consuming and arduous.

So optics has stepped in to ease the burden. But even then, older optical sectioning methods are difficult to use for pipes measuring less than 100mm.

From the article on how the technique is applied to measurement and its functional principle:

The key component that we use in our technique is a ring beam device, which consists of a conical mirror and a laser diode. The fundamental principle that underlies our technique is based on optical sectioning, without the use of any contact-type stylus.

The instrument, whose shell is made by tube hydroforming, is rapidly helping those who already do a difficult job easier, by enabling the instrument “compatible with practical industrial applications,” as well as aiding in the future development of an even smaller probe that measure holes less than 10mm in diameter.

For more information on how we can help you, please contact us any time.