Not everyone is going to realize this, but one of the most important pieces of the manufacturing process is metal stamping. Metal stamping provides a variety of benefits and advantages for companies in a variety of industries. In order for you to get a better understanding of the benefits of metal stamping, we want to give you some key reasons why any type of business should consider this process.
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Deep draw hydroforming is in competition with a variety of other manufacturing processes that are used to create things we use on a daily basis. However, there are several differences when it comes to deep draw hydroforming that sets this process apart from the other manufacturing processes. Deciding the right choice can certainly be confusing, and you will likely hear different opinions and advice as you are considering the right method for your needs. Unfortunately, some of those opinions and advice will be based on myths and misconceptions.
Metal has been used for centuries to create numerous products in a variety of markets. Since the 1800s, many of those metal forming operations eventually grew into the operations that we use today. With so many developments being made during the metal forming operations, a degree of separation needed to be made.
While most of us tend to associate hydroforming with the automotive and cycling worlds, other industries make good use of hydroformed components as well. The music industry is one of them. Apart from the aspect of electronics and amplification, certain instruments have hydroformed components as well. Two great examples of this are the steel drum and the alto saxophone.
Last October we posted a piece looking at the potential for growth in the metal stamping industry, Though Struggles Exist, Hydroforming and Metal Stamping Thrive. One year later, we can say our prediction was correct.
Automotive metal stamping demand in commercial vehicles was valued at over $20 billion in 2015, according to a new Research and Markets report. Furthermore, demand for metal stamping in parts manufacturing and body work in commercial vehicles is expected to grow over the next eight years to reach over $112 billion by 2024.
What is hydroforming? Hydroforming is when the force of water, hydraulic fluids, or oils is used to shape a single part. There are two types of hydroforming and each has uses when creating products from steel, aluminum, etc. Hydroforming, used in industries, creates parts without using welds. This makes a stronger part and sometimes a product is created from a single piece of metal. So, what are the two types of hydroforming? They are Tube Hydroforming and Sheet Hydroforming.
As deep draw hydroforming continues to become a reliable and viable source of production, people who rely on hydroformed parts can only benefit from its persistent innovation.
Information about new and high-tech hydroforming presses in use around the country is part of the daily news cycle.
What is hydroforming? Hydroforming is an innovative method of pressing metal into the desired shape. It produces results similar to cold forming, but instead of simply pressing the metal with a mold, it is pressed by liquid pressure. Let’s be more specific about how it works.
Cold forming presses room temperature metal between a solid mold. Hydroforming also presses metal at room temperature, but only the bottom half of the mold is present, underneath the raw metal. The unit closes, creating a water tight seal around the metal and the mold, and then forces liquid into the unit through a hydraulic pump. This forces the metal down into the mold. The liquid is then released, and the newly formed metal reclaimed.
Many common metals can successfully undergo this process, including copper, brass, stainless steel, and aluminum. This list is very similar to the metals that can be used with the traditional cold forming method. Hydroforming is used to make all sorts of metal products, including satellite antennas, a tube for saxophones, bicycle frames, automobiles, and residential lighting materials.
The hydroforming method is particularly attractive because it can often be completed at a lower cost per unit than many other methods, including stamping or even wielding. It can also produce a higher stiffness-to-weight ratio than many other methods. Hydroforming is also beneficial because only half of the die is required. Since the fluid acts as the other half, it’s only necessary to fabricate the bottom in most cases. This also makes it much easier to change the thickness of the metal because there is no need to change the die.
Interested in learning more about Hydroforming and how it works? Contact us. We have all the answers, and we can help you with anything you need.
Whenever you are working on a project, no matter how big or how small, you should always look for the best possible way to make the project successful. When you want the project done correctly, it does not mean you can take the easy way or the quickest way to get it done.
If you are looking for a design for a tubular metal part, you may be scratching your head while you look for the best possible way to manufacture it. Well, whether you know it or not, you have a significant amount of options and solutions.
One of those options is hydroforming. As with any other options or solutions, hydroforming will have its advantages, disadvantages, and limitations. With disadvantages, you may have to change things, in regards to your design and the production process.
One of the newer forming technologies is known as tube stamping. Tube stamping opens a box of endless possibilities. With tube stamping, you will not find yourself jeopardizing your production time, your costs, or the weight of the product. If you anticipate a high-volume production, tube stamping will be a great solution because it is incredibly quick. Tube stamping is similar to tubular hydroforming because both processes can create those difficult and confusing parts.
Each tubular metal project that you take on will have its own requirements, whether it is related to the time or the cost. In order to choose the right process, you will need to evaluate all of the requirements and circumstances surrounding the process. You will certainly need to find the right fit, so it is important that you take your time to research all of the possible techniques.
If you are interested in more information about tube stamping, tubular hydroforming, or any other technique, contact us today.