It is certainly easy to see how tube hydroforming has transformed certain aspects of the automotive industry. At least, it is easy to see if you know what tube hydroforming is.
Posts Tagged what is tube hydroforming
Although the process of high-temperature metal gas forming may not be common knowledge, most people benefit from this process on a daily basis. They just don’t know that they do.
Sometimes when we’re in a hurry, we’re willing to sacrifice quality for speed. For example, if we’re hungry but don’t have time to stop at a sit-down restaurant, let alone buy ingredients and cook our own meal at home, we’re willing to settle for fast food. While that fast food might satisfy our immediate hunger, none of us would argue that it’s a high-quality choice.
Whether you’ll soon be needing hydroforming services, are looking to leverage the benefits of pre-production Finite Element Analysis (FEA) for your product prototype, or are just shopping around because you’re not satisfied with your current hydroforming provider, there are three good reasons to consider American Hydroformers to meet your needs.
Overview of Tube Hydroforming
Tube hydroforming is one of two groups within the broader category of hydroforming itself, along with sheet hydroforming. It is a relatively new manufacturing process, but it has led to very impressive results. The process involves expanding metal tubes into a different form through the use of a pair of die halves. The die halves support the raw tube. The cross-sectional tube structure is altered as a result of the internal pressure involved.
If you need a lightweight metal part with a depth larger than the radius, deep draw hydroforming is the way to go. This versatile process makes lightweight, durable parts that are deeper and more accurate than traditionally stamped parts.
To create a part with deep draw hydroforming, metal sheets are drawn into a die and shaped by a punch. Unlike with a stamp, these pieces can be redrawn to reshape it as much as it needs to be. Hydroforming has been around since 1899, but the process really took off when it was adopted by the automotive industry in the early 1900s. Since then, manufacturers continue to use deep draw hydroforming to make high-quality products. Here are some of the advantages of this process.
Many people think of the Midwest as the American Heartland. They assume that everyone here is corn-fed, home-grown, and hearty. Honestly, if this is your opinion, we don’t hold it against you. History and topography are both on your side.
Adding an extra step to a process is rarely considered efficient. After all, streamlining steps usually means that tasks are accomplished more quickly. However, if the added step is designed to save time and money in the long run, then would it not be worth considering?
This is the case with Finite Element Analysis (FEA). It’s an extra step in the process, but it’s an important one.
Tube Hydroforming, a metal fabricating and forming process, helps to shape metals into their desired shapes. This technique can be used to shape various metals including steel, aluminum, brass, copper, and stainless steel. It is a cost-effective process that uses a highly pressurized fluid in order to shape metal. It is best used to replace the older process of stamping two halves then welding them together. The process of tube hydroforming saves on labor, tools, and material costs. But how does it work?
If you are in or around the Midwest and in need of some hydroforming, we suggest that you give us a try. American Hydroformers is the Midwest’s top hydroforming company, and we can give you three reasons why.