Whether you’ll soon be needing hydroforming services, are looking to leverage the benefits of pre-production Finite Element Analysis (FEA) for your product prototype, or are just shopping around because you’re not satisfied with your current hydroforming provider, there are three good reasons to consider American Hydroformers to meet your needs.
Posts Tagged what is tube hydroforming
Overview of Tube Hydroforming
Tube hydroforming is one of two groups within the broader category of hydroforming itself, along with sheet hydroforming. It is a relatively new manufacturing process, but it has led to very impressive results. The process involves expanding metal tubes into a different form through the use of a pair of die halves. The die halves support the raw tube. The cross-sectional tube structure is altered as a result of the internal pressure involved.
If you need a lightweight metal part with a depth larger than the radius, deep draw hydroforming is the way to go. This versatile process makes lightweight, durable parts that are deeper and more accurate than traditionally stamped parts.
To create a part with deep draw hydroforming, metal sheets are drawn into a die and shaped by a punch. Unlike with a stamp, these pieces can be redrawn to reshape it as much as it needs to be. Hydroforming has been around since 1899, but the process really took off when it was adopted by the automotive industry in the early 1900s. Since then, manufacturers continue to use deep draw hydroforming to make high-quality products. Here are some of the advantages of this process.
Many people think of the Midwest as the American Heartland. They assume that everyone here is corn-fed, home-grown, and hearty. Honestly, if this is your opinion, we don’t hold it against you. History and topography are both on your side.
Adding an extra step to a process is rarely considered efficient. After all, streamlining steps usually means that tasks are accomplished more quickly. However, if the added step is designed to save time and money in the long run, then would it not be worth considering?
This is the case with Finite Element Analysis (FEA). It’s an extra step in the process, but it’s an important one.
Tube Hydroforming, a metal fabricating and forming process, helps to shape metals into their desired shapes. This technique can be used to shape various metals including steel, aluminum, brass, copper, and stainless steel. It is a cost-effective process that uses a highly pressurized fluid in order to shape metal. It is best used to replace the older process of stamping two halves then welding them together. The process of tube hydroforming saves on labor, tools, and material costs. But how does it work?
If you are in or around the Midwest and in need of some hydroforming, we suggest that you give us a try. American Hydroformers is the Midwest’s top hydroforming company, and we can give you three reasons why.
Here on the blog, we enjoy bringing you regular posts about the benefits of hydroforming. Today we’d like to take a step back and present a lesson on hydroforming for beginners: what the process entails and why it matters.
In 2015, Ford’s F-150 was the first high-volume vehicle produced with an aluminum frame, reducing the F-150’s weight by 700 pounds. Since then, the need for strong, lightweight material is driving a significant increase in the use of hydroformed aluminum to make automobiles that are both fuel and cost efficient while retaining key safety features.
Tube Hydroforming is a type of die forming that is used to shape certain metals, including aluminum and stainless steel, into strong but lightweight pieces. This method is often used in the automotive industry, especially for sports cars, and is also used to create the tubes used in bicycle frames.